Before beginning maintenance on a forklift, workers should block and secure the vehicle using wheel stands or jacks. Wood blocking should be used to support the equipment and rated for the lift truck’s weight.
Forklifts should only be reintroduced to service once a qualified person deems them safe. Taking the time to perform preventative forklift maintenance is one of the best ways to ensure optimal performance.
Remove the Forks
You must adhere to every manufacturer’s recommendation while changing the prongs on your forklift. It will avoid a possible risk or hazard.
Keep the forks 2-4 inches off the ground on smooth indoor floors. It will prevent jolting or rubbing.
When not in use, block the wheels and lower the forks to the ground (while observing the correct propane shut-down procedures); this is how to block up a forklift. Before and following each shift, use a printed inspection checklist.
Remove the Engine
Some forklifts are designed with a clutch pedal that works similarly to a car’s brake pedal. It allows the forklift to accelerate more quickly.
Forklifts should be inspected regularly to ensure they operate safely and within their capacities. It includes daily inspections with the shift supervisor and thorough cleaning before each use.
Remove the Tires
Every forklift has tires that help them move and support heavy loads. Knowing when to replace them is essential because old tires can cause a safety hazard.
Most tires have a safety line, also known as the wear line, that shows when they need to be replaced. In addition, they may have intricate number markings, such as “21x7x15.” If the top of these numbers touches the pavement, it’s time to replace the tire.
Remove the Batteries
Each battery in a forklift holds electrolyte that needs to be refilled (watered) as it evaporates. It can be hazardous, so employees must wear gloves and safety glasses when handling industrial batteries.
A battery changeover should only be done in a designated battery room or purpose-built forklift battery changeover area. Battery extraction and reinstallation require powerful powered gantry cranes or battery-extraction equipment like the BHS operator-aboard battery extractor.
Remove the Brakes
Most forklifts will have a lever inside the cab that adjusts the height of the tines. Always ensure the fork is lowered before raising it, and check with your operator’s manual for specific instructions on operating these levers.
It prevents the forklift from tipping over and also helps to reduce wear on other components, such as the brakes. Be sure to loosen the lug nuts before raising the vehicle with a jack.
Remove the Fuel Tank
A forklift inspection isn’t just recommended; most manufacturers require it. Operators should use a printed safety checklist to conduct a visual inspection at the beginning and end of their shift and before or after every use.
Check the forklift’s fuel tank for frost build-up, dents, gouges, heavy rust, and o-ring condition. Make sure the tank valve is OFF and the forklift hose is disconnected.
Remove the Fuel Line
Most forklifts require a cursory inspection before and after every shift. Following these inspections can help identify problems before they worsen.
A forklift operator should always wear proper safety gear when performing an inspection. During a visual inspection, smell, listen, and check for leaks. If a hose leaks, slowly open it and inspect for further leaks. If found, replace the cylinder.
Remove the Fuel Pump
Before operating a forklift, wear the appropriate safety gear and complete a thorough inspection. These inspections are not only recommended but often required by law.
Leaking hoses are one of the most common forklift maintenance issues. They can cause severe injuries if not replaced on time. Performing regular hose checks can help to avoid this problem.
Remove the Fuel Filter
Performing regular forklift maintenance extends the lifespan of your equipment. It also increases resale value.
Forklift filters clean fuel, oil, and hydraulic fluid while lubricating components and dispersing heat. They also separate small particles and debris that can damage your forklift.
Maintenance workers must block a forklift so it can’t move during inspection and repair. It prevents serious injuries.
Remove the Fuel Tank Line
Climbing under a forklift is a dangerous job. Many people are killed by forklifts falling on them. Keeping up with preventative maintenance helps reduce the risk of accidents.
First, confirm the new tank valve is off. If you screw on the hose coupler before the valve is closed, you could be sprayed with liquid LP. Also, ensure the o-ring from the empty tank did not pull out and jam the check valve.